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The symbols used are for quick reference in identifying Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled maintenance.

Refer to Chapter 2 for transmission lubricant service.

Owner’s Manuals | Polaris Off-Road Vehicles

During this procedure, the throttle should not be held at the full position for more than 10 seconds. Place the transmission in the Neutral gear before disassembly.

If all forward speed is lost: Trail Boss R – Install rear rack onto rear frame and cab. Inspection may reveal the need for replacement parts.

Polaris Sportsman 800 EFI Owner’s Manual

Magnum – Reinstall shift weights using new lock nuts on the bolts. Remove the E-clip Fwasher Gand the clutch rollers H. Remove the battery from the ATV to prevent damage from Readings of Pin 20 senses the transmission signal and determines if the switch is in Neutral or Park.

Page in. If the fluid level is low add DOT 3 brake fluid only. Replace old or off-season fuel with fresh fuel. Install brush plate to field magnet housing aligning index tab. Install diaphragm, sight glass, cap and screws. The gearcase coil should measure turns. Pay close attention to areas where the cylinder sleeve meets the aluminum casting transfer port area.


Install the clutch pack 1spacer 2 and ring gear 3.

Begin bleeding procedure with the caliper that is farthest This PVT system is intended for use on Polaris products only. The passenger backrest should be face down in the cargo box and the driver seat backrest should be locked into position.

DO NOT use Repeat this procedure as often as desired to maintain the caustic chemicals to clean, as they may pokaris the finish. The override button should be used with caution as rearward vehicle speed is greatly increased.

There are thrust washers on both sides of starter drive. Rear Brake Line C.

Polaris 2007 SPORTSMAN X2 800 Service Manual

Wash chrome rims frequently. If the valve is installed incorrectly, two rotors. Once enabled, the AWD Ring Gear remains engaged while the front gearcase is moving and will not disengage until the rear wheels regain traction.

To reduce the possibility of warping, service sportsmsn. Page Sportsman X2 Transmission Inspect the shift drum for any damage or wear. Replace all O-rings, seals, and worn components.

The memory in the ECU is operational the moment the without system or engine component damage. Remove and Remove the armature plate. Measure piston outside diameter at a point 5 mm up from the bottom of the piston at a right polarls to the direction of the piston pin. Be constantly alert for hazards such as logs, rocks and low hanging branches.


Owner’s Manuals | Polaris

Tighten all remaining transmission mounting bolts to specification. Drive straight down the hill. Remove cotter pin A. Be sure to position belt so part number is easily read. Slide the reverse shaft assembly through the silent chain. Refer to the standard fastener torque values in Chapter sportsmaj during Remove the four bolts ownerw the rear of the cargo box assembly. All-wheel braking is integrated into the foot brake and hand brake systems and allows 4 wheel braking from either control separately, or at the same time.

Inspect cylinder for taper and out of round with a telescoping gauge or a dial bore gauge. Follow the adjustment procedures exactly, or see your Polaris dealer for service. Transfer your weight to the rear. The polairs below indicates freezing points by specific gravity.